Distillation System

A distillation plant is an industrial facility designed to separate and purify different components of a liquid mixture by using the principle of distillation. Distillation is a physical separation process that involves the heating of a liquid mixture to generate vapor, which is then condensed to separate the components based on their boiling points.

The basic components of a distillation plant include a feed tank for storing the liquid mixture to be distilled, a distillation column (also known as a fractionation column) that contains a series of trays or packing material where the separation occurs, a reboiler to heat the mixture to generate vapor, a condenser to cool and condense the vapor back into liquid form, and a collection vessel to store the purified components.

The liquid mixture is first heated in the reboiler and the resulting vapor rises up through the column. The column is designed to have varying temperatures and pressures at different heights, allowing components with different boiling points to separate and condense at different heights within the column. The condensed liquid is then collected in the collection vessel, where it is further processed to obtain the purified components.

Distillation plants are used in a wide range of industries such as petrochemicals, pharmaceuticals, food and beverage, and chemical manufacturing, where separation and purification of liquid mixtures are critical for the production of high-quality products

• Item Code: abdp01
• Production Capacity: 100
• Delivery Time: 90 days
• Packaging Details: Industrial STandard

Biotexus Energy Private Limited is a company that specializes in the setup of biofuel plant machines and equipment. Our products are designed to help individuals and businesses produce renewable energy from organic materials such as crops, waste, and residues.

Our biofuel plant machines and equipment are built using state-of-the-art technology and are designed to be energy-efficient and reliable. We offer a wide range of products, including biofuel reactors, feedstock processing equipment, distillation units, and much more.

Our products are made with high-quality materials and are designed to withstand the rigors of continuous operation. We also provide comprehensive installation, maintenance, and repair services to ensure that your biofuel plant runs smoothly and efficiently.

At Biotexus Energy Private Limited, we are committed to promoting sustainable energy practices and reducing our reliance on fossil fuels. By investing in our biofuel plant machines and equipment, you can help reduce your carbon footprint and contribute to a cleaner, healthier environment. Contact us today to learn more about our products and services.

 

The company has an advantage in the biofuel industry due to their expertise in designing, manufacturing, and installing efficient and high-quality equipment for biofuel production.

Their machines and equipment are designed to be energy-efficient, cost-effective, and environmentally friendly, making them an ideal choice for businesses looking to reduce their carbon footprint and minimize their impact on the environment.

Biotexus Energy Private Limited also provides customized solutions for their clients, tailoring their machines and equipment to meet the specific needs of each business. This ensures that clients receive equipment that is optimized for their production process, leading to increased efficiency and reduced costs.

In summary, Biotexus Energy Private Limited has an advantage in the biofuel industry due to their expertise in designing, manufacturing, and installing efficient, high-quality, and customized machines and equipment for biofuel production.

 

• Item Code: ABBP1090
• Production Capacity: 100 UNITS
• Delivery Time: 90 DAYS
• Packaging Details: INDUSTRIAL STANDARD

 Feedstock Handling:

 

    Raw materials, such as corn or sugarcane, are delivered to the ethanol plant.

    These materials are unloaded, stored, and processed to prepare them for the ethanol production process.

 Milling and Grinding:

 

    For cornbased ethanol plants, the corn is milled and ground into a fine powder to facilitate the extraction of starch.

 Cooking:

 

    The milled corn or other feedstock is cooked in the presence of water to break down the starch into sugars through the process of liquefaction.

 Fermentation:

 

    The liquefied mixture is then cooled and transferred to fermentation tanks.

    Yeast is added to the mixture to convert the sugars into ethanol through the process of fermentation.

    This stage typically takes a few days, during which ethanol and carbon dioxide are produced.

 Distillation:

 

    The fermented mixture undergoes distillation to separate ethanol from water and other byproducts.

    The resulting liquid is a highproof ethanol.

 Dehydration:

 

    The highproof ethanol is then subjected to a dehydration process to remove any remaining water.

    This step increases the ethanol concentration and makes it suitable for use as fuel.

 Denaturing (optional):

 

    For industrial purposes, ethanol may be denatured to make it unsuitable for human consumption. This involves adding a small amount of a denaturant, such as gasoline or other chemicals.

 Storage and Distribution:

 

    The final ethanol product is stored in tanks and then distributed for various applications, such as blending with gasoline, industrial use, or as a standalone fuel.

 Waste Management:

 

    Byproducts from the ethanol production process, such as distiller's grains, are often used as animal feed or for other purposes.

    Efforts are made to manage waste and reduce environmental impact.

 

• Item Code: ABRT2934
• Production Capacity: 100
• Delivery Time: 180 DAYS
• Packaging Details: INDUSTRIAL STANDARD

Complete Fuel Ethanol Plant Solution

Standing true to the vision of making the world a better place, Advance Biofuel offers Latest technologies, products and services for all the requirements related to an ethanol plant. What differentiates us is our understanding of feedstocks across the globe, patented technologies, engineering and manufacturing capabilities and prompt customer care cell.

Advance Biofuel is now offering turnkey solutions for ethanol production from Sugarcane Juice, Sugar Cane Molasses, Sweet Sorghum, Waste grains and waste vegetables and fruits. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol") Ethanol technology for beverage, fuel and industrial uses.

Advance Biofuel has managed our mainstay with a separate division for helping to our existing ethanol by way of modernization and retrofit services.

Advance Biofuel offers the lowest cost of ownership by way of –High Profitability

·         Higher Ethanol yields

·         Lower consumption of utilities like water, energy

·         Optimized capex and opex

Product flexibility

• Fuel grade ethanol in compliance with country specification

• Premium grade extra neutral alcohol for beverage application

• Industrial grade ethanol – perfumery, pharma, solvent, rectified spirit
• Molecular Sieve based Ethanol Dehydration system. Process is simple and no chemicals used.
• High Quality Desiccant used for Ethanol Drying. 
• Stable operation and near theoretical recovery.
• Steam consumption minimized by multi-stage pre-heating to permit substantial heat recovery and reuse. 
• An advanced control system developed through years of experience, to provide sustained, stable and automatic operation.
• Can be installed as Standalone or Integrated with Distillation Plant
• Consistent & excellent product quality maintained.

Safety first

·         Sectional plant layout, elevation strictly as per PESO & flameproof area guidelines

·         Built in safety for civil & structure design

·         Equipment design & fabrication meeting relevant

·         Codes & standards

·         Process instrumentation interlock design for operational safety

Environment friendly

·         Zero liquid discharge (ZLD) system to meet statutory compliance

·     We go the extra mile!

·         Customer care cell for all operational needs of the plant

·         Training and handholding of the plant operations staff

Master class sessions for periodic training and knowledge sharing.

• Item Code: ABETH786
• Production Capacity: 100 UNITS
• Delivery Time: 180 DAYS
• Packaging Details: INDUSTRIAL STANDARD

An alcohol distillation plant is a facility that is used to produce alcoholic beverages, such as whiskey, vodka, and rum, through the process of distillation. Distillation is a method of separating and purifying a liquid by heating it to its boiling point, collecting the vapor, and condensing it back into a liquid. The process of alcohol distillation typically involves the following steps: Mash preparation: The first step in the distillation process is to create a mash, which is a mixture of grain, water, and yeast. The grain is ground into a fine powder and mixed with water to create a slurry, which is then fermented with yeast to create a low-alcohol-content liquid called wash. Fermentation: The wash is placed in a fermentation tank, where it is allowed to ferment for several days or weeks. During this time, the yeast consumes the sugars in the wash and converts them into alcohol. Distillation: The fermented wash is then placed in a still, which is a large vessel equipped with a heating element and a condenser. The still is heated to boiling, and the alcohol vaporizes and rises to the top of the still. The vapor is then condensed back into a liquid and collected in a separate container. Aging: Many types of alcohol, such as whiskey and rum, are aged in oak barrels to give them their distinctive flavors and aromas. The distilled alcohol is placed in oak barrels and allowed to age for several years before being bottled and sold. There are several different types of stills that can be used in an alcohol distillation plant, including pot stills, column stills, and hybrid stills. The type of still used will depend on the type of alcohol being produced and the desired end product.

• Item Code: ABADP111
• Production Capacity: 100
• Delivery Time: 90 DAYS
• Packaging Details: INDUSTRIAL STANDARD

Complete Fuel Ethanol Plant Solution

Standing true to the vision of making the world a better place, Advance Biofuel offers Latest technologies, products and services for all the requirements related to an ethanol plant. What differentiates us is our understanding of feedstocks across the globe, patented technologies, engineering and manufacturing capabilities and prompt customer care cell.

Advance Biofuel is now offering turnkey solutions for ethanol production from Sugarcane Juice, Sugar Cane Molasses, Sweet Sorghum, Waste grains and waste vegetables and fruits. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol") Ethanol technology for beverage, fuel and industrial uses.

Advance Biofuel has managed our mainstay with a separate division for helping to our existing ethanol by way of modernization and retrofit services.

Advance Biofuel offers the lowest cost of ownership by way of –High Profitability

·         Higher Ethanol yields

·         Lower consumption of utilities like water, energy

·         Optimized capex and opex

Product flexibility
 

• Fuel grade ethanol in compliance with country specification

• Premium grade extra neutral alcohol for beverage application

• Industrial grade ethanol – perfumery, pharma, solvent, rectified spirit
• Molecular Sieve based Ethanol Dehydration system. Process is simple and no chemicals used.
• High Quality Desiccant used for Ethanol Drying. 
• Stable operation and near theoretical recovery.
• Steam consumption minimized by multi-stage pre-heating to permit substantial heat recovery and reuse. 
• An advanced control system developed through years of experience, to provide sustained, stable and automatic operation.
• Can be installed as Standalone or Integrated with Distillation Plant
• Consistent & excellent product quality maintained.

Safety first

·         Sectional plant layout, elevation strictly as per PESO & flameproof area guidelines

·         Built in safety for civil & structure design

·         Equipment design & fabrication meeting relevant

·         Codes & standards

·         Process instrumentation interlock design for operational safety

Environment friendly

·         Zero liquid discharge (ZLD) system to meet statutory compliance

·     We go the extra mile!

·         Customer care cell for all operational needs of the plant

·         Training and handholding of the plant operations staff

Master class sessions for periodic training and knowledge sharing

 

 

Complete Fuel Ethanol Plant Solution

Standing true to the vision of making the world a better place, Advance Biofuel offers Latest technologies, products and services for all the requirements related to an ethanol plant. What differentiates us is our understanding of feedstocks across the globe, patented technologies, engineering and manufacturing capabilities and prompt customer care cell.

Advance Biofuel is now offering turnkey solutions for ethanol production from Sugarcane Juice, Sugar Cane Molasses, Sweet Sorghum, Waste grains and waste vegetables and fruits. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol") Ethanol technology for beverage, fuel and industrial uses.

Advance Biofuel has managed our mainstay with a separate division for helping to our existing ethanol by way of modernization and retrofit services.

Advance Biofuel offers the lowest cost of ownership by way of –High Profitability

·         Higher Ethanol yields

·         Lower consumption of utilities like water, energy

·         Optimized capex and opex

Product flexibility
 

• Fuel grade ethanol in compliance with country specification

• Premium grade extra neutral alcohol for beverage application

• Industrial grade ethanol – perfumery, pharma, solvent, rectified spirit
• Molecular Sieve based Ethanol Dehydration system. Process is simple and no chemicals used.
• High Quality Desiccant used for Ethanol Drying. 
• Stable operation and near theoretical recovery.
• Steam consumption minimized by multi-stage pre-heating to permit substantial heat recovery and reuse. 
• An advanced control system developed through years of experience, to provide sustained, stable and automatic operation.
• Can be installed as Standalone or Integrated with Distillation Plant
• Consistent & excellent product quality maintained.

Safety first

·         Sectional plant layout, elevation strictly as per PESO & flameproof area guidelines

·         Built in safety for civil & structure design

·         Equipment design & fabrication meeting relevant

·         Codes & standards

·         Process instrumentation interlock design for operational safety

Environment friendly

·         Zero liquid discharge (ZLD) system to meet statutory compliance

·     We go the extra mile!

·         Customer care cell for all operational needs of the plant

·         Training and handholding of the plant operations staff

Master class sessions for periodic training and knowledge sharing

 

 

Complete Fuel Ethanol Plant Solution

Standing true to the vision of making the world a better place, Advance Biofuel offers Latest technologies, products and services for all the requirements related to an ethanol plant. What differentiates us is our understanding of feedstocks across the globe, patented technologies, engineering and manufacturing capabilities and prompt customer care cell.

Advance Biofuel is now offering turnkey solutions for ethanol production from Sugarcane Juice, Sugar Cane Molasses, Sweet Sorghum, Waste grains and waste vegetables and fruits. These plants are designed to remove water blended with other compounds in various distilleries producing alcohol ("ethyl alcohol" or "ethanol") Ethanol technology for beverage, fuel and industrial uses.

Advance Biofuel has managed our mainstay with a separate division for helping to our existing ethanol by way of modernization and retrofit services.

Advance Biofuel offers the lowest cost of ownership by way of –High Profitability

·         Higher Ethanol yields

·         Lower consumption of utilities like water, energy

·         Optimized capex and opex

Product flexibility
 

• Fuel grade ethanol in compliance with country specification

• Premium grade extra neutral alcohol for beverage application

• Industrial grade ethanol – perfumery, pharma, solvent, rectified spirit
• Molecular Sieve based Ethanol Dehydration system. Process is simple and no chemicals used.
• High Quality Desiccant used for Ethanol Drying. 
• Stable operation and near theoretical recovery.
• Steam consumption minimized by multi-stage pre-heating to permit substantial heat recovery and reuse. 
• An advanced control system developed through years of experience, to provide sustained, stable and automatic operation.
• Can be installed as Standalone or Integrated with Distillation Plant
• Consistent & excellent product quality maintained.

Safety first

·         Sectional plant layout, elevation strictly as per PESO & flameproof area guidelines

·         Built in safety for civil & structure design

·         Equipment design & fabrication meeting relevant

·         Codes & standards

·         Process instrumentation interlock design for operational safety

Environment friendly

·         Zero liquid discharge (ZLD) system to meet statutory compliance

·     We go the extra mile!

·         Customer care cell for all operational needs of the plant

·         Training and handholding of the plant operations staff

Master class sessions for periodic training and knowledge sharing

 

 

At Advance Biofuel, we feel that standardization of technical process scheme restricts the innovation. And that is why; we consistently evolve with betterment in technology, designs and schemes.
Hence; undoubtedly our distillation process technologies are most advanced considering site conditions, raw material variations, energy integration and product quality. Our application engineers & designers undertake design of unique distillation plants suitable for individual client requirements & this has given us a technological edge and most satisfied clients in last one decade. Advance Biofuel is a Manufacturer and Exporter of Distillery Plants, Spirit Distillation Plants and Multi Product Distillation System in Ahmedabad,Gujarat, India.
 
Salient Features: 
 

State of art designs with Utilization of design and simulation software like ChemCad, Aspen HYSYS, ProPipe and Computational Fluid Dynamics for guaranteed plant performance.

Specially designed distillation columns with modern tray internals for better life & efficiency at minimum capital cost without any compromise in equipment mechanical designs.

designed to accept multi feed stocks without variation in operating efficiencies and utilities.

With high distillation tray efficiencies and higher level heat integration, our distillation plants results in lowest steam usage.

Product quality norms for biodiesel, RS, ENA and Ethanol supersede present industry standards and also meet international quality specifications at all the time.

 Benefits:

 Extra value for money resulting into a net saving of 15 to 20% in operating cost of the product produced compared to present distillation plants

Product superfine grade ENA acceptance with ease by all domestic & international bottlers

Trouble-free plant operation with guaranteed performance and extended plant life with low maintenance cost

Flexible distillation process plants to produce products by using various feed stocks taking care of market demands & variations

• Item Code: ABPLANT
• Production Capacity: 100
• Delivery Time: 3-4 MONTHS
• Packaging Details: INDUSTRIAL STANDARD PACKAGING

Biotexus Energy Private Limited is a company that specializes in providing distillation equipment and plant machinery to clients in various industries. They offer a wide range of distillation equipment, such as rotary evaporators, molecular distillation systems, wiped film evaporators, and short path distillation systems, among others.

In addition to providing distillation equipment, Biotexus Energy also supplies plant machinery such as reactors, agitators, heat exchangers, and centrifuges, among others. They work closely with clients to understand their specific requirements and provide customized solutions to meet their needs.

Biotexus Energy Private Limited is committed to providing high-quality distillation equipment and plant machinery at competitive prices. They pride themselves on their technical expertise, excellent customer service, and timely delivery of their products.

There are several advantages and benefits of setting up a distillation equipment setup and plant machinery, including:

 

1.      Production of high-quality products: Distillation equipment setup and plant machinery enable the production of high-quality products with improved purity and consistency. This is particularly important in industries such as pharmaceuticals, food and beverage, and chemical manufacturing.

2.      Increased efficiency: Distillation equipment setup and plant machinery can improve efficiency by reducing the time and energy required for production. This can lead to cost savings and increased profitability for the company.

3.      Flexibility: Distillation equipment setup and plant machinery can be customized to meet the specific needs of the industry and the company. This allows for greater flexibility in production and the ability to adapt to changing market demands.

4.      Environmental benefits: Distillation equipment setup and plant machinery can also provide environmental benefits by reducing waste and emissions. For example, distillation can be used to separate and recover solvents, reducing the amount of waste generated.

5.      Safety: Distillation equipment setup and plant machinery can improve safety by reducing the risk of accidents and exposure to hazardous materials. This is particularly important in industries such as chemical manufacturing, where the handling of hazardous materials is common.

In summary, setting up a distillation equipment setup and plant machinery can provide several advantages and benefits, including improved product quality, increased efficiency, flexibility, environmental benefits, and improved safety.

 

 

Advance Biofuel is a company that offers plant setup consultation services for the biofuel industry. They specialize in helping businesses set up and optimize their production facilities for the manufacture of advanced biofuels.

Advanced biofuels are fuels that are made from renewable sources such as agricultural residues, waste products, and non-food crops. These fuels have the potential to reduce greenhouse gas emissions and improve energy security compared to traditional fossil fuels.

As an industry leader, Advance Biofuel provides expert guidance on the entire process of setting up a biofuel plant, from site selection to equipment procurement to process optimization. Their team of experienced professionals has a deep understanding of the technical and regulatory requirements of the biofuel industry, and they work closely with clients to ensure that their plant is designed and operated to maximize efficiency and profitability.

In addition to consultation services, Advance Biofuel also offers a range of high-quality products for the biofuel industry. These include enzymes, yeasts, and other specialty chemicals that are critical to the biofuel production process. By providing both consultation services and high-quality products, Advance Biofuel is able to offer a comprehensive solution to businesses looking to enter or expand in the biofuel industry.

 

• Item Code: ABPSCS786
• Production Capacity: 100 units
• Delivery Time: 90 DAYS
• Packaging Details: INDUSTRIAL STANDARD